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footer = <p><strong>Sepha Ltd</strong></p>
<p>Unit 25 Carrowreagh Business Park<br />Carrowreagh Road, Dundonald<br />Belfast<br />BT16 1QQ<br />Northern Ireland<br />United Kingdom</p>
meta_title = Leak test pouches and sachets - non destructive leak testing machine - PakScan
meta_desc = Leak tester for pouches and sachets -Detects holes in flexible packaging. Reduce waste, save money!
meta_keys = Non destructive leak tester, pouch leak test, pharmaceutical sachets leak test, pharmaceutical pouches, seal integrity test, flexible packaging, Blue dye test alternative, pharmaceutical packaging test, pharmaceutical packaging testing equipment.
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<p>Unit 25 Carrowreagh Business Park<br />Carrowreagh Road, Dundonald<br />Belfast<br />BT16 1QQ<br />Northern Ireland<br />United Kingdom</p><p><strong>Tel:</strong> +44 (0)28 9048 4848<br /><strong>Fax:</strong> +44 (0)28 9048 0890<br /><strong>Email:</strong> info@sepha.com<br /><a class="contact_link" href="/en/contact/">Contact Us</a></p>
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main = <h1>PakScan</h1><h2>Non-destructive leak testing machine for pharmaceutical sachets and medical pouches</h2><div id="productInfo"><img src="/products/PakScan on white.jpg_mid.jpg" alt="PakScan: non-destructive leak tester for pharmaceutical pouches and sachets" id="productPhoto" /><br/><p><a rel="shadowbox;width=612;height=400" href="http://www.sepha.com/~video/PakScan - english.flv" class="button video_nobg">Watch Video</a><a class="button" href="#contactForm">Contact</a></p></div><div class="scroll_tab_wrap">
<div class="scroll_tab_title">Function</div>
<div class="scroll_tab_content">
<p>PakScan identifies leaks as small as 10µ in sachets, pouches, bags and MAP containing pharmaceutical and medical devices:</p>
<p>It pinpoints micro holes and weak seals in:</p>
<ul>
<li>Non-porous single cavity packs such as sachets, pouches, bags MAPs etc in flexible materials such as PVC, PVDC, Alu/Alu, Aclar etc</li>
<li>Packs which contain dry powder or a solid component with a head space inside the packs.</li>
<li>Simultaneously tests up to 4 packs measuring up to 250mm x 80mm x 20mm each. PakScan can also be customised for larger packs.</li>
</ul>
</div>
</div>
<p> </p>
<p> </p>
<p> </p>
<div class="scroll_tab_wrap">
<div class="scroll_tab_title">Application</div>
<div class="scroll_tab_content">
<p>Non-destructive leak tester for pouches and sachets, perfect for:</p>
<h2>Drug stability testing in laboratories</h2>
<p>R&D departments test materials to ensure the correct materials are used to protect new products from contamination by moisture, air and bacteria. </p>
<h2>QA Testing of packaging processes</h2>
<p>Build leak tests into the Quality Assurance procedures for your packaging line. Objective seal testing ensures the integrity of the packaging process.</p>
<h2>Reduce production rejects</h2>
<p>Minimise reject pouches and sachets and waste disposal created in pharmaceutical production and packaging facilities by carrying out leak testing more frequently. Earlier detection of a leak means line operators can troubleshoot the cause of a leak before a large volume of faulty packages are produced.</p>
</div>
</div>
<p> </p>
<p> </p>
<div class="scroll_tab_wrap">
<div class="scroll_tab_title">Benefits</div>
<div class="scroll_tab_content">
<h2>Non-destructive test generates less waste and bigger product yield</h2>
<ul>
<li>The non-contact method is clean and dry, unlike other destructive leak testing methods (eg Methylene Blue Dye Test), and does not destroy test product or packaging.</li>
<li>Tested product can be retrieved from faulty packs and repackaged.</li>
<li>Packs which pass the leak test can be put back onto the production line.</li>
</ul>
<h2>Accurate, validatable results for each pouch or sachet</h2>
<ul>
<li>Detects holes down to 10 microns.</li>
<li>Automatically stores product-specific data in pre-designated file locations. BlisterScan verifies the product to be tested before each cycle.</li>
<li>Totally objective results as no operator intervention is required</li>
<li>Pass or fail criteria can be set to the same micron level as your existing Methylene Blue Dye Test.</li>
<li>Result data is stored and can be printed or downloaded to other storage devices for further analysis.</li>
</ul>
<h2>Quicker troubleshooting for line set-up to reduce rejects</h2>
<ul>
<li>Fast test cycle means that leak testing can be carried out more frequently.</li>
<li>Earlier detection of leaks allows line operators to investigate the cause of the failed seal more quickly, so fewer faulty packs are produced on the line.</li>
</ul>
<h2>Easy to use</h2>
<ul>
<li>No special technical skills required.</li>
<li>Touch screen operator interface.</li>
<li>30 second product changeover.</li>
</ul>
</div>
</div>
<p> </p>
<p> </p>
<div class="scroll_tab_wrap">
<div class="scroll_tab_title">Technical Specifications</div>
<div class="scroll_tab_content">
<h2>Machine Operation</h2>
<div class="scroll_tab_content">
<p>1. The operator inserts the custom product nest into the tooling holder.<br /><br />2. The operator then places the sample pouches into the product nest.<br /><br />3.The operator closes the lid to seal the test chamber and presses the start button.<br /><br />4. PakScan runs the test which consists of 4 test phases:<br /><br /><strong>Evacuation Phase: </strong>A pre-determined level of vacuum is applied to generate an expansive force which is monitored throughout the test cycle.<br /><br /><strong>Stabilisation Phase: </strong>Following evacuation of the vacuum, a stabilisation phase allows the air temperature to normalise.<br /><br /><strong>Decay Test Phase: </strong>The decay test phase measures any reduction in head space pressure. If the expansive force decays by more than a set amount the pack will be classed as a failure.<br /><br /><strong>Gross Hole Identification Phase: </strong>At the end of the decay phase, if the reactive force is less than the pre-determined level in the test method, a pack will be classed as a gross leak failure.<br /><br />5. A Pass or Fail result for each pack is shown on the screen immediately after completion of the scan.</p>
<h2>Storage of Result Data</h2>
<p>A pack format library is installed onto the system before delivery. New formats can be added via any data storage device, eg USB, CD-Rom. All results are stored and can be printed or downloaded to other storage devices</p>
<h2>Tooling</h2>
<p>A different product nest is required for each different pack to be tested.</p>
<h2>Technical Specifications</h2>
<table>
<tbody>
<tr>
<td>Pack Type</td>
<td>Sachets, pouches, bags, MAPs in flexible and non-porous materials</td>
</tr>
<tr>
<td>Pack Dimensions</td>
<td>250 x 80 x 20mm per pack.<br />(The system can be customised for larger packs.)</td>
</tr>
<tr>
<td>Operation</td>
<td>Semi–automatic</td>
</tr>
<tr>
<td>Machine Construction</td>
<td>All product contact areas are constructed from stainless steel (grade 316) and are cGMP compliant. Bench top models can be supplied as a customised option.</td>
</tr>
<tr>
<td>Operating Speed</td>
<td>From 12 cycles per minute</td>
</tr>
<tr>
<td>Power Supplies</td>
<td>Single phase electricity; 110/230V 1kva</td>
</tr>
<tr>
<td>Machine Dimensions</td>
<td>1015W x 776L x 1721H mm</td>
</tr>
<tr>
<td>Machine Weight</td>
<td>150kg</td>
</tr>
<tr>
<td>Shipping Weight</td>
<td>180kg</td>
</tr>
<tr>
<td>Tooling Changeover</td>
<td>Approx. 3 minutes. A different product nest is required for each pack format.</td>
</tr>
<tr>
<td>Measurement ranges</td>
<td>Down to hole size of 10 micron</td>
</tr>
<tr>
<td>Configuration options</td>
<td>CD-Rom and DVD drive; ethernet; 2x USB</td>
</tr>
<tr>
<td>User interfaces hardware</td>
<td>VGA LCD MMI colour wide angle touch screen display with virtual instruments</td>
</tr>
<tr>
<td>Software</td>
<td>System can be run in compliance with 21 CFR Part 11</td>
</tr>
<tr>
<td>Warranty</td>
<td>PakScan is supplied with a 12 month warranty. After this period we recommend the customer takes out a service agreement.</td>
</tr>
</tbody>
</table>
</div>
</div>
<p> </p>
</div>
<div class="scroll_tab_wrap">
<div class="scroll_tab_title">Downloads</div>
<div class="scroll_tab_content">
<h2><strong><strong>Product Brochure</strong></strong></h2>
<p><a href="/userFiles/File/Brochures/THINK SMARTER BROCHURE/PakScan Spread High Res.pdf" target="_blank" title="Sepha PakScan">Sepha PakScan Brochure</a></p>
<p><a href="/userFiles/File/Brochures/THINK SMARTER BROCHURE/Sepha Brochure Low Res.pdf" target="_blank" title="Sepha Full Brochure">Sepha Blisterpacking, Leak Testing and Deblistering Equipment Brochure</a> (.pdf format - 1175KB)</p>
<h2><strong>Useful Articles and Whitepapers about Leak Testing</strong></h2>
<p><a href="/en/downloads/Leak-test-comparisons" target="_blank" title="Leak test comparison">Comparison of Leak Test Methods</a></p>
<p>Examines how different types of leak test match up to critical criteria.</p>
<p><a href="/en/downloads/leak-test-specification" target="_blank" title="Leak test Specification">Specification for a Leak Tester</a></p>
<p>Details a typical specification for a leak test and shows how BlisterScan compares.</p>
<p><a href="/en/downloads/leak-test-savings" target="_blank" title="Leak test savings">How to Calculate Leak Testing Savings</a></p>
<p>Shows how leak testing improves quality control and improves blister packing processes.</p>
<p><a href="/en/downloads/blisterscan-faqs" target="_blank" title="Blisterscan FAQs">FAQs about BlisterScan Non-Destructive Leak Tester</a></p>
<p>Your questions answered about detecting leaks and weak seals in blsiter packs with Sepha's BlisterScan.</p>
</div>
</div>
<p>PakScan: Non-destructive leak tester for pharmaceutical pouches and sachets</p>
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